Exploring the Future of Metal Additive Manufacturing with NIAR and Velo3D's Sapphire 1MZ

Wednesday, 4 September 2024, 07:00

Future advancements in aerospace take center stage as NIAR purchases the Sapphire 1MZ printer from Velo3D. This acquisition is set to revolutionize performance-based qualification methods for 3D printed metal parts in airframe applications. With the Sapphire 1MZ, NIAR aims to refine processes for materials like Inconel 718, enhancing the capabilities of metal AM in the industry.
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Exploring the Future of Metal Additive Manufacturing with NIAR and Velo3D's Sapphire 1MZ

The Future of Aerospace and Additive Manufacturing

The National Institute for Aviation Research (NIAR) has made a significant stride towards innovation in aerospace technology by acquiring the Sapphire 1MZ printer from Velo3D. This cutting-edge printer specializes in metal additive manufacturing (AM) and is specifically configured to produce advanced aerospace components using Inconel 718, a highly durable nickel-based alloy. The Sapphire 1MZ's configuration allows for the generation of corrosion-resistant and heat-resistant parts suitable for extreme conditions, further pushing forward the boundaries of aerospace engineering.

Enhancing Performance-Based Qualification Methods

  • Performance-based qualification is essential for the efficiency and safety of airframe components; NIAR's use of the Sapphire 1MZ printer will significantly advance this process.
  • NIAR plans to validate best practices related to additively manufactured parts, working towards comprehensive assessments for commercial aviation adoption.

Innovative Collaborations in Aerospace Research

Founded in 1985, NIAR has established itself as a key player in aeronautical research. With a hefty annual budget of $350 million and numerous partnerships, including a recent $10 million grant from the FAA, NIAR is equipped to push the future of aerospace.

  1. Velo3D’s Assure Quality Assurance software will be pivotal in NIAR's assessment processes, capturing detailed data at every layer of production, ensuring high consistency across outputs.
  2. Both NIAR and Velo3D are committed to overcoming the challenges of qualifying 3D printed parts, aiming to enhance production reliability in the aerospace sector.

This article was prepared using information from open sources in accordance with the principles of Ethical Policy. The editorial team is not responsible for absolute accuracy, as it relies on data from the sources referenced.


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